Sintered Metal Brass Offset Terminal

Brass Offset Terminal for Aerospace Storage Battery
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The offset terminal shown here, one of several similar terminals produced at our Pomona, CA plant, is used in aerospace storage batteries. As specified by the customer, we made this terminal from brass powdered metal in compliance with MPIF STD. 35 standards. The bronze colored terminal was developed through a series of powdered metal compaction, sintering, deburring, and tapping operations. Compared to traditional die casting methods, the applied P/M technology offered a total solution and burnished material finish. We produce 25,000 per order (50m/yr.) of these battery terminals and delivered them to our California-based client within 6 weeks lead time. All operations related to designing the terminals were completed in-house.

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Specifications:

Product Name: Terminal, Offset
Capabilities Applied/Processes: Powdered Metal Compaction
Sinter
Deburr
Tap
Material Thickness: 0.125" Flange
1.100" Hub (as pressed)
Product Length: 1.760"
Product Width: 1.100"
Product Height: 0.825"
Product Weight: 0.09 lbs.
Density: 7.6 gms./cc
Press Size: 100 Tons
Surface Roughness: 32 RMS
Base Material: Brass Powdered Metal
Color: Bronze
Material Finish: Burnished
Special Feature: Tapped Hole
Secondary Operations Applied: Tap Hole
Vibratory Deburr
Industry for Use: Aerospace Storage Battery
Volume: 25,000
Delivery Location: California
Standards Met: MPIF STD. 35
Product Name: Terminal, Offset
Project Scope: Replace Die Casting
Design Work: In-House
Tooling Cost: $7,500
Product Description: Storage Battery Terminal

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