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Sintered Metal Iron Powder Coil Housing
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This P/M part was fabricated by Colorado Sintered Metals as a casting replacement to a customer in Midwest. Through our powder metal compaction process, we produce about 125,000 coil housings per year with a production lead time of 6 weeks. The P/M manufacturing process also provides the necessary magnetic properties required of the parts and enables us to maintain consistent part quality. Secondary operations were limited to vibratory deburring and powder coating. Powder compaction dies for the coil housing were specially built in-house to exact customer specifications. Manufactured from MPIF FY-4500 Iron Powder, the parts have a density of 6.75 gms/cc and a surface roughness of 32 RMS.
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Specifications:
| Product Name: |
Coil Housing |
| Capabilities Applied/Processes: |
Powdered Metal Compaction, Sinter, Deburr |
| Tightest Tolerance: |
+/- 0.005" |
| Material Thickness: |
0.815" to 0.150" |
| Product Length: |
1.350 |
| Product Width: |
1.350 |
| Product Height: |
0.815 |
| Product Weight: |
0.25 lbs. |
| Density: |
6.75 gms./cc |
| Press Size: |
110 Tons |
| Surface Roughness: |
32 RMS |
| Base Material: |
MPIF FY-4500 Iron Powder |
| Material Used: |
Powder Coat |
| Color: |
Black |
| Material Finish: |
Powder Coat |
| Special Feature: |
Outside Geometry, Magnetic Properties |
| Secondary Operations Applied: |
Vibratory Deburr
Powder Coat |
| Industry for Use: |
Electronics |
| Volume: |
125,000 |
| Delivery Location: |
Midwest |
| Standards Met: |
MPIF STD. 35 |
| Product Name: |
Coil Housing |
| Project Scope: |
Replace Machined Casting |
| Design Work: |
In-House |
| Tooling Cost: |
$7,500 |
| Product Description: |
Coil Housing |
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